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Real-Time IoT-Based Energy Monitoring System

The Challenge

Our client is one of the largest producers of bed lining products in the world with over 3 decades of excellence in the integrated global textile industry. Their operations span across 30+ countries and closely associated with 15+ iconic brands. As their energy utilization was growing substantially, they were looking for experts in connected systems to reduce cost by leveraging the power of data.

Vertical
Manufacturing

Practice
Product Engg & Dev - Non Banking

Increased

Operational Cost

Inconsistent

Machine Performance

Inadequate

Energy-saving Measures

Our Approach

We approached the client’s business challenges by proposing an IoT-based real-time Energy Monitoring System. We devised and delivered the connected solution for enterprise-level of multiple plants energy utilization insights by integrating Water, Air, Gas, Electricity, and Stream (WAGES) energy sources. With an effective correlation of a huge volume of data from the connected systems, we offered deep and real-time insights on site-level, production line-wise, asset/machine level energy usages.

IoT Based energy monitoring system

Benefits

The client benefited from the quick deployment of an enterprise IoT solution with multi-layer security. We covered the entire IoT layers, start from the sensor, gateway, existing database, PLC, SCADA, DCS, network, cloud/on-premises and application & analytics. We significantly reduced the client’s capital investment with the OpEx model by integrating existing infrastructure.

Multi-Layer

Security

Quick

Deployment

Reduced

Maintenance Cost

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